Aerospace Injection Molding: Your Reliable Partner for Aerospace Parts Manufacturing

At Timely, we help you iterate your rapid prototyping designs faster and manufacture complex and precise aerospace parts manufacturing. Our on-demand aerospace injection molding services has helped thousands of clients implement solutions for aircraft parts manufacturing.

One-Stop Aerospace Injection Molding Service

As a leading aerospace component manufacturer, Timely delivers one-stop customized aerospace injection molding services. We offer end-to-end solutions from concept design to final product delivery. 

  • 25 Years of Aerospace Industry Expertise
  • High-speed CNC + mirror EDM machines
  • DFM analysis + mold flow simulation

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Our Aerospace Parts Manufacturing Capabilities

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Delivered plastic parts in ​5 business days. Our experts review your design upfront to minimize risks.

  • No MOQ
  • ±0.01mm tolerance for critical components
  • UL 94 V-0 fire-rated plastics & PEI for extreme temps

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Tolerances down to ±0.01mm. Specializing in titanium aerospace components and carbon fiber-reinforced plastic parts.

  • 20+ years of aerospace manufacturing experience
  • ISO 9100D certifed
  • Free DFMEA analysis

 

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Complex parts delivered in 3-5 days. Perfect for lightweight brackets, conformal cooling channels, or functional prototypes.

  • Printing accuracy up to ±0.05mm
  • Equipped with 60 industrial-grade 3D printers
  • FDM, SLA, SLS, MJF

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Delivered aerospace-grade sheet metal parts in 5 business days. Premium materials, including titanium, stainless steel, and aluminum alloys

  • ±0.1mm tolerance
  • AS9100 and ISO 9001 certified

Our Aerospace Component Manufacturing Process

In the aerospace industry, the development of injection molded components involves several crucial stages to ensure that each part meets high standards of performance, safety, and reliability. Below is our standard process for the development of aerospace injection molding components.

Request Instant Quote

You can request an instant quote from our quotation form. Our expert team will reach out to you within 24 hours to provide consultation throughout the process.

DFM Report

To execute the project feasibly, we provide a DFM report to review your design and identify any flaws and errors before starting the production process.

Mold Design & MoldFlow

The predictive model process analyzes molten material behavior within the mold. The advanced mold flow analysis ensures high-quality and precise molded parts.

Mold Tooling Production

We use preferred material for mold tooling production to provide premium-quality and tailored mold tooling that perfectly fits your application’s specifications.

T1 Sample Inspection

We deliver T1 sampling for inspection and review before mass production. The process ensures error identification and precise manufacturing of the plastic part.

Low Volume Production

After the trial phase, we provide low-volume production service to ensure precision with efficient machinery under expert surveillance, saving time and cost.

Strict Inspection

At Timely, we follow international tolerance standards and rigorous quality control inspection to meet the highest excellence and fulfill your provided specifications.

Delivery

Our team securely packages your plastic molded parts before dispatching them to avoid damage. We have partnered with logistics to schedule timely delivery at your place.

Why Choose Timely for Aerospace Injection Molding & Parts Manufacturing

With 25 years of expertise & experience in mold making & injection molding, Timely has become a trusted partner for aerospace manufacturers worldwide. Our products cover a wide range of applications in the aerospace industry. We provide one-stop injection moldign service for aerospace parts manufacturing, including mold design, production, surface finishing, and assembly.

High-Precision Manufacturing Capabilities

We boast industry-leading high-precision manufacturing capabilities, utilizing advanced equipment such as high-speed CNC machining centers and Sodick mirror EDM machines. These technologies enable us to achieve micron-level precision and exceptional surface finishes. Our equipment and expertise support the machining of complex geometries and strict tolerance requirements, ensuring that every part meets the stringent standards of the aerospace industry.

ISO Certified Company

Timely is an ISO 9001-certified and one of the leading aerospace parts manufacturing companies. Our robust quality management system ensures that every process, from material selection to final inspection, adheres to the highest standards of precision and reliability, delivering aerospace-grade components.

Tight Tolerance Aerospace Parts

You can get custom aerospace parts with tight tolerance and high precision. Our special tooling, dimensional inspection, and high-quality standards are enough to maintain quality. The industries require a tight tolerance and high precision replies on Timely for its parts manufacturing.

Rich Experience in Aerospace Industry Application

For years, we have been focused on the aerospace industry, accumulating extensive project experience and manufacturing expertise. Our products cover a wide range of aerospace applications, including lightweight structural components and high-performance system parts. We understand the unique demands of the aerospace sector and ensure our products meet strict standards such as AS9100, delivering high-precision, aerospace-grade components.

Fast Cycle Time & Instant Quotation

You can get instant quotes for your aerospace parts manufacturing and get your desired parts with a fast lead time. Our team of experts and in-house technologies make quick and fast delivery for all projects possible. Timely provides aerospace parts with up to 50% reduced cycle time without considering the size of the project.

Worry-free After-sales Service.

Timely takes responsibility for the quality of each mold. That extends as far as signing a mold quality warranty with customers for each tool.

Injection Molded Aerospace Connector Housing​

Engineered for extreme environments, Timely’s precision injection molds deliver aerospace-grade connector housings with unmatched performance. From -55°C to +250°C temperature resistance and ±0.01mm dimensional accuracy, our lightweight PA66-GF30 and PEEK solutions ensure seamless integration into aircraft systems.

  • Complex cavity geometries for signal integrity
  • Electrostatic discharge (ESD) protection via conductive resin options
  • 100% post-molding inspection per AS9100 standards
  • Fast turnaround for prototyping to full-scale production

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Custom Mold Design for Aerospace Components

In the aerospace industry, mold design must meet the highest standards to handle complex product structures, precise manufacturing demands, and efficiency challenges.

High-Precision Machining Capability

Aerospace components often feature complex geometries that demand exceptional mold accuracy.

Extreme Precision: We ensure tolerances of ±0.01mm or lower, meeting the strictest industry standards.

Advanced Processes: Using high-precision CNC machining, EDM (Electrical Discharge Machining), and precision grinding, we achieve intricate details with exceptional accuracy.

Consistency: Our molds guarantee repeatability and consistency, ensuring every part meets exact specifications throughout production.

Multi-Cavity Mold Development

Even for low-volume production, we leverage multi-cavity molds to improve manufacturing efficiency and reduce production times.

Efficient Production: Multi-cavity molds allow simultaneous production of multiple parts, optimizing time and resources.

Cost Optimization: While addressing small-batch needs, multi-cavity molds help reduce unit costs without compromising quality.

Balanced Flow Design: We meticulously engineer mold flow systems to ensure uniform cavity filling, preventing defects and enhancing dimensional accuracy and mechanical performance.

Quick Mold Change Design

Given the diverse and small-batch nature of aerospace components, our mold designs support quick changeovers to ensure production flexibility and efficiency.

Modular Design: We implement interchangeable mold inserts and standardized mold bases, enabling seamless transitions for different parts.

Quick Change Systems: By integrating quick clamping systems and hot runner technology, we minimize mold change time, reducing downtime and maximizing efficiency.

Flexibility and Adaptability: Our molds are designed to adapt easily to future production requirements, offering scalability and long-term value.

All-in-one Solution for Aerospace Industry

Reliable solutions for new product development in the aerospace industry. Get expertly engineered custom prototypes and production parts with outstanding performance and durability. Our solutions span various production stages to meet your manufacturing goals.

Prototyping

Prototyping is a standard process in aerospace industries, used for designing a prototype that matches exactly the final aerospace component. It is mainly used to estimate changes in the component’s design. It is also done to evaluate the aerospace components using 3D visualizations. Moreover, it gives an idea about the quality of the model’s surface. This process allows the production of high-quality components in reduced time and without money wastage.

  • Rapid Material and Design Iterations
  • Detailed Prototypes for Complex Geometries
  • Models Similar to Final Products

Engineering Validation and Testing (EVT)

Engineering validation tests are mainly done in the aerospace industry on the prototype designed to manufacture a final component. It is performed to ensure that the basic unit can achieve the design’s specifications and goals. In other words, it is done to ensure that the design fulfills all the requirements. EVT mainly includes:

  • Parametric measurements
  • Electromagnetic interference
  • Signal quality test
  • Functional test

Design Validation and Testing (DVT)

Design validation testing is mainly characterized by optimization and experimentation. This test acquires detailed product design information while going toward the first mass production line. It comprises the following testing area.

  • Conformance testing
  • Mechanical testing
  • Reliability testing
  • Performance testing

 

Production Validation and Testing (PVT)

Production validation and testing is the final and last phase. It is done right before the production of mass begins. It is characterized by fixing complex tooling. It means no more changes are made in the production mold or the product’s design.

  • Rapid Delivery of Production Quality Parts
  • Verification of Manufacturing Processes
  • Low-Volume Production Tooling

Mass Production

Mass production is also designated as continuous production or flow production. The constant production of a significant amount of product marks this stage. The production is done utilizing either automation technology or assembly lines. It facilitates the manufacturing of massive quantities of similar final products.

  • High-Quality Custom End-use Parts
  • Tight Tolerances on Precision Machined Parts
  • Secondary Operations for Better Surface Requirements
  • Rigorous Inspection and Quality Control

Trusted by Fortune 500 Companies

High-Performance Engineering Plastics

PEEK

PEEK

Renowned for its high strength, thermal stability, and chemical resistance, making it ideal for structural and engine components.

PEI

PEI

Offers superior flame retardancy, heat resistance, and mechanical integrity, perfect for cabin interiors and electronic housings.

Carbon-Fiber-Reinforced-Plastics

Carbon Fiber Reinforced Plastics

Lightweight yet incredibly strong, these materials reduce weight while maintaining outstanding performance and durability.

Precision Mold Steels

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1.2083 / S136

Excellent corrosion resistance, ideal for high-clarity or transparent parts.

1.2344

1.2344

A durable hot work tool steel that withstands high temperatures and heavy production demands.

H13-1024x713

H13

Highly tough and heat resistant, suitable for high-pressure injection molding processes.

Contact us today to explore the ideal materials for your aerospace applications.

Aerospace Applications

In the aerospace industry, precision, durability, and lightweight materials are essential. Our custom injection molding services & solutions are tailored to meet the demanding standards of aerospace applications, offering high-performance components that enhance efficiency and reliability. 

 

  • Aircraft Cabin Components: Instrument panel housings, control buttons, and ventilation covers, ensuring functionality and user comfort.
  • Structural Parts: Lightweight conduits and brackets, providing strength while contributing to fuel efficiency.
  • Electronic Component Housings: Protective plastic enclosures for avionics equipment, offering durability and thermal stability.
  • Fuel and Fluid Delivery Parts: Corrosion-resistant, high-temperature plastic fittings and tubing for reliable liquid and fuel transport.

Learn about how much cost of your aerospace parts

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Typical Requirements for Injection Molds in the Aerospace Industry

At Timely, we understand the unique challenges of aerospace injection molding. Our expertise in high-precision mold manufacturing, combined with advanced materials and technologies, ensures we meet the aerospace industry’s demands for quality, consistency, and innovation.

High Precision

Aerospace products often feature complex geometries and intricate designs that require molds with extremely high processing precision.

Tolerance Levels: Molds must achieve tolerances of ±0.01mm or lower to meet stringent quality requirements.

Surface Finish: Components require smooth, defect-free surfaces to ensure optimal performance and fit in aerospace assemblies.

Consistency: Even minor deviations can compromise part functionality, necessitating molds that ensure repeatable precision.

Heat Resistance and Durability

Aircraft and aerospace components must operate in extreme environments, such as high temperatures, pressure, and chemical exposure. Molds must be capable of producing parts that meet these demands.

High-Performance Materials: Molds must accommodate materials like PEEK, PEI, and carbon-fiber-reinforced plastics, which require high molding temperatures.

Durability: Mold steels such as H13, 1.2083/S136, and 1.2344 are commonly used to withstand wear, thermal stress, and prolonged production cycles.

Lightweight Design

The aerospace industry prioritizes lightweight solutions to improve fuel efficiency and reduce operational costs.

Material Optimization: Molds must be designed to produce components that replace metals without sacrificing strength or performance.

Structural Complexity: Lightweight components often involve intricate mold designs to incorporate reinforcements and ribbing for strength-to-weight balance.

Small Batch, Multi-Variety Production

Unlike high-volume industries, aerospace parts are typically produced in low volumes but must maintain extremely high quality and consistency.

Quick Tooling and Adaptability: Molds must be designed for flexibility, allowing efficient changes or adjustments for different parts.

Production Efficiency: Ensuring quality while minimizing lead times and production costs is essential.
Tool Longevity: Molds must remain reliable over small production runs without compromising precision.

Trusted by Industry Leader Companies

500+ global companies depend on Timely for precision injection molding and custom mold design.

Delphi

Custom Parts for Aerospace Industry

Brands and businesses in the aerospace industry rely on our manufacturing solutions for their unique requirements. From prototyping to mass production, we create parts that comply with industry performance and safety standards. Our extensive gallery shows precision-machined aerospace prototypes and production parts.

Work With Numerous Industries

From prototyping to production, Timely is dedicated to delivering superior quality and reliable functionality. Our extensive range of production-grade metal and plastic materials, combined with highly advanced on-demand manufacturing techniques, enable us to offer high-quality products across several industries.

Aerospace

Robotics Automation

Medical Device

Electric Electronics

Automotive

Energy

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