Timely has 20+ years of on-demand manufacturing experience in the medical injection molding industry, producing high-quality, precise medical components for more than 100 medical brands. Our annual production capacity reaches 5 million units. From product design and mold development to material selection and mass production, we offer one-stop injection molding services to our clients.
High-quality injection molds not only ensure the high precision and consistency of medical devices but also meet stringent hygiene and safety requirements. We specialize in providing cost-effective mold manufacturing solutions for the medical industry.
We provide high-quality injection molding services tailored for medical devices. Our expertise lies in producing complex plastic parts that adhere to the rigorous standards of the medical industry, ensuring superior quality and consistency.
Enjoy a host of benefits by partnering with Timely. We can help you propel growth and innovation through high-quality medical devices and parts.
We offer the most competitive rates for medical device prototyping and production in the global market. Our low MOQ is favorable for companies with a limited budget.
Our dust-free, controlled cleanroom ensures that your medical parts are manufactured in a sterile environment, minimizing contamination and maintaining the highest standards of hygiene and quality.
With cutting-edge technology and decades of expertise, our team can deliver medical device parts with acute precision. We can achieve a precision of +/- 0.02mm for the plastic medical components we manufacture.
We follow ISO 13458 certificated and use industry-grade materials to manufacture your products. Exceptional quality medical device prototypes and parts are a guarantee for our customers.
Our rapid prototyping capabilities help us deliver orders within a short turnaround time. From price quoting to delivery, our entire process is well-streamlined for fast and efficient service.
We are dedicated to offering you the best possible service, and it extends to post-purchase too. If you have any concerns regarding the order, get in touch with our customer support team.
Reliable solutions for new product development in the medical device industry. Get expertly engineered custom prototypes and production parts with outstanding performance and durability. Our solutions span various production stages to meet your manufacturing goals.
Prototyping is important for the development of efficient medical devices. It is the first step in assessing the pragmatic side of your design. We can transform your innovative ideas into functional prototypes for concept testing and evaluation. Our experts will analyze your design and recommend the best AM technology and material for the purpose. If you prefer cost-effective prototypes, we can help with it too.
Engineering verification tests help you determine if the prototype meets your expectations in terms of functionality. With high-precision prototypes, you can identify design flaws and tolerance gaps that hinder the expected performance of the product. We can make critical design adjustments faster and more efficiently, thanks to our sophisticated AM systems. Many products go through multiple alterations at this stage.
We can help you validate your product’s design feasibility to ensure it can function well in the required medical environment. Through experimentation and optimization, you can perfect the prototype to achieve the best performance. We are equipped with a wide range of designs, materials, and finishes to cater to different requirements in the medical field. We can create parts that are ready for production.
Following the feedback received from the previous stage, you can make final changes before the pilot product line is ready for production. We have strong quality control procedures to identify potential issues and risks and optimize the production process. Our team will work closely with you to finalize the product and improve the manufacturing process to meet your demand.
It’s time to scale up your production with our advanced medical device manufacturing process. Our large manufacturing capabilities support a very high output volume. Combining our decades of expertise and the latest technology, we cut down production time and costs significantly. Our foolproof system will ensure every unit produced meets the expected quality and performance.
Depending on the requirements of your medical device parts, our machining processes are compatible with a wide range of materials. We have a long list of production-grade metal and composite materials that meet the demands of the medical industry. Check out some of the commonly used materials for medical components.
Thermoplastic is an absolute metal offering a wide range of applications in the automotive industry. This durable metal is highly resistant to chemicals. It provides greater flexibility and can be easily moldable. It is environmentally friendly and can be recyclable.
The central fact that makes nylon a perfect option for manufacturing automotive parts is it costs less. It is less expensive than the other metals and can be used to manufacture various valuable components. It is a very strong metal having good strength.
Known for its impact resistance and excellent thermal stability, PC is ideal for automotive applications where both safety and aesthetics are essential. It is commonly used in headlamp lenses, interior components, dashboards, and glazing, as it offers superior strength while being lightweight.
Widely used for automotive trims, battery cases, and under-the-hood components, PP offers excellent chemical resistance, fatigue strength, and low density — making it both durable and lightweight.
PET is ideal for automotive electrical connectors and housings due to its strong dimensional stability, moisture resistance, and heat tolerance. It’s commonly reinforced with glass fibers to enhance rigidity.
ABS combines strength, surface quality, and impact resistance, making it suitable for interior panels, dashboard trims, and control housings. It is also electroplatable for decorative finishes.
Used in fluid tanks, liners, and cable insulation, PE offers great chemical resistance and toughness, especially in applications where flexibility and low-temperature performance are key.
Though less common for structural parts, PS is used in interior decorative elements, buttons, and lightweight trim due to its ease of molding and cost-efficiency.
This reinforced nylon offers excellent stiffness, strength, and heat resistance. It’s commonly used in structural parts such as brackets, engine covers, and under-the-hood components.
With even greater mechanical strength and rigidity than 30% GF PA, this material is ideal for demanding automotive applications requiring dimensional stability and high load-bearing capability.
Our advanced production capacity and expertise help us cater to different requirements in the medical industry. Some common applications of our solutions are:
To minimize contamination risks and ensure product quality, the production of sensitive medical device components is carried out in cleanrooms that meet ISO 14644-1 standards, specifically in Class 100,000 cleanrooms. Our cleanrooms are equipped with advanced facilities such as HEPA filters, air purification systems, and monitoring equipment, ensuring that air quality meets stringent standards. We strictly adhere to the ISO 13485 quality management system to guarantee full traceability and control throughout the production process. All operators receive comprehensive cleanroom operation training and wear the appropriate cleanroom attire to maintain the highest standards of cleanliness at every stage.
We maintain strict tolerance control for medical device parts, typically within ±0.005mm, with critical dimensions as tight as ±0.002mm. The specific tolerance depends on the part’s geometry, functional requirements, and materials used.
Part Type | Material | Critical Dimension(s) | Tolerance Range (mm) | Measurement Method(s) | Notes |
Syringe Housing | PP/PC | Wall Thickness, Length, Diameter | ±0.1 to ±0.2 | Vernier Caliper, Projector | Depends on size and wall thickness; shrinkage must be considered. |
Catheter | Silicone | Diameter, Wall Thickness, Length | ±0.05 to ±0.1 | Vernier Caliper, Microscope | High biocompatibility requirements; tolerances must be strictly controlled. |
Medical Device Housing | ABS/PC | Wall Thickness, Fit Dimensions | ±0.1 to ±0.2 | Vernier Caliper, CMM | Surface finish and fit precision must be considered. |
Implant Component | PEEK/Titanium Alloy | Dimensional Accuracy, Surface Roughness | ±0.02 to ±0.05 | CMM, Profilometer | High biocompatibility requirements; surface roughness must be strictly controlled. |
Micro-Medical Device | Stainless Steel, Ceramic | Micro-Dimensions, Clearance | ±0.005 to ±0.01 | CMM, Microscope | High precision requirements; special measurement equipment and processes needed. |
Infusion Connector | PC/POM | Connection Dimensions, Sealability | ±0.05 to ±0.1 | Projector, Functional Test | Sealability and durability must be considered. |
500+ global companies depend on Timely for precision injection molding and custom mold design.
We are experts at providing precision-machined prototypes and end-use parts for different segments in the medical industry. Leading companies worldwide utilize our services to benefit from high-quality medical devices for their clients. Timely is your one-stop medical parts manufacturer for customized solutions.
Years of serving various clients gave us the experience and knowledge needed to support numerous industries. Click on the link below to know more.
